Servo Energy-Saving Injection Molding Machines Help Customers Enhance Product Competitiveness
The high-performance injection molding machines help reduce the grinding time of BB bullets to raise the yield
The famous plastic industry company purchases Top Unite hydraulic hybrid injection machine
Top Unite 250-ton energy-saving plastic injection molding machine, paired with a mold featuring 1,000 cavities, was selected by a plastic injection molding factory specializing in BB pellet production. This combination significantly boosted their production efficiency. To meet specific production requirements, Top Unite upgraded the machine’s injection unit to provide higher injection pressure, effectively resolving short shot issues. With its robust clamping structure, the machine can withstand extremely high injection pressures while ensuring that the parting line on the final products stays within the precise 6.01 to 6.03 mm range. This minimizes the need for post-production grinding, improving product quality and significantly increasing overall production capacity.
Plastic Injection molding machine helps customer breaks the original production capacity.
This Taiwanese company has been a prominent player in the toy manufacturing industry for over twenty years, producing hundreds of tons of BB pellets annually for global markets. Previously, their production cycle allowed them to manufacture 700 BB pellets at a time. To overcome this capacity bottleneck, they began searching for a high-performance plastic injection molding machine. After a thorough evaluation, they chose Top Unite to help them achieve production of over 1,000 BB pellets per cycle while maintaining stable and reliable injection quality.
How Top Unite Meets Customer Needs
Top Unite injection molding machines feature FCD-600 ductile iron platens with a tensile strength of 600-750 N/mm². The platens are thickened to resist deformation, even under extremely high injection speeds and pressures. This design ensures that the parting line on the BB pellets remains less noticeable, reducing the time needed for post-production grinding and greatly enhancing overall production efficiency.
Establishing Long-Term Partnerships
The company's leader once remarked to Top Unite, "Your injection molding machine must perform excellently, or this will be my only purchase." After multiple consultations and collaborations, Top Unite successfully earned the customer’s trust by delivering high-quality equipment and comprehensive after-sales service, continuously assisting the customer in building a top-notch production line.
Choose Top Unite to enhance your product competitiveness and achieve more efficient and stable production.
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Medium and large size Hydraulic Plastic Injection Molding Machine
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Medium and large-size Hydraulic Plastic Injection Molding Machines ranging from 180ton to 750ton has the mainly hydraulic system configures an Electro-hydraulic proportional system to control the oil flow and pressure. It has responsive and high-consistency features. Via the Lvdt spool receives the feedback signal and modifying output, lets the users get a hydraulic pressure closer to the actual situation, and helps the users grasp the control of injection parameters. The power resource is from a double fixed vane pump. The main hydraulic system can provide a high-flow source via pumps' confluent, which gives an advantage to booting up the speed of the machine. The traditional-hydraulic system has two features, one is high-pressure resistance, and second is it can provide a long holding time. So the traditional injection machine is more suitable for making thick parts, transparent parts, products that require a smooth surface, or materials that need high-pressure holding. If you need more detail of product information or buying consultation, please contact us.
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Medium and large size Hybrid Plastic Injection Molding Machine
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The Hybrid Plastic Injection molding machine (180ton to 750ton medium and large size) equips a high-performance servo motor, which also achieves an outstanding energy-saving effect. With a rapid response and pressure output linear feature, easy to reach every requirement given by the user. It reduces the motor r.p.m when during the low flow is required and the product cooling to save the energy consumption. Comparing with the conventional hydraulic injection machine, it saves 60% energy at least.
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