Taiwan's Well-Known Bottle Cap Producer Purchasing Plastic Injection Molding Machine

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Taiwan's Well-Known Bottle Cap Producer Purchasing Plastic Injection Molding Machine

We provide high-performance injection machines and complete after sale service that create high repurchase rate

Hybrid Plastic Injection Molding Machine Helps Bottle Cap Producer Increase Capacity
Hybrid Plastic Injection Molding Machine Helps Bottle Cap Producer Increase Capacity

This Taiwan-based plastic bottle cap manufacturer specializes in producing 5 GAL bottle caps, primarily exporting to the Japanese market. Initially, they used all electric injection molding machines made in Japan to produce these caps. However, as these machines are nearing the end of their service life and experiencing more frequent breakdowns, coupled with the relatively high maintenance costs of all electric injection molding machines, they are considering switching equipment brands. They have started looking for high-performance and reasonably priced Taiwanese brand injection molding machines.

Top Unite Provides a Testing Machine that Fully Meets Customer Requirements, Leading to Successful Orders
Based on past experiences with other brands, some production issues have been difficult to resolve, such as product shrinkage during large-scale production or flash occurring when increasing injection pressure and speed. Therefore, the customer began searching for an injection molding machine brand that could meet their production needs and contacted Top Unite. To ensure that the recommended machine could successfully meet their requirements, the customer requested a trial.
During the trial experience, Top Unite demonstrated the outstanding performance of their plastic injection molding machine, meeting the customer's expected standards. The machine exhibited excellent performance in injection speed, stable operation, and precision, while also ensuring superior production capacity and product quality. As a result, the customer immediately ordered an EH-DS Series 180-ton servo energy-saving injection molding machine.
The injection molding machine has a clamping force of 180 tons and uses a Toshiba servo motor as its energy-saving control system, paired with a customized barrel specifically for PP material to prevent black spots on the products. The maximum injection speed reaches 238 mm/s, and with accumulator assistance, it can reach up to 330 mm/s. The clamping unit uses a proportional solenoid valve to enhance the stability of the mold opening position, ensuring that the robotic vacuum suction cup can successfully remove the product in each cycle, even under high-speed operation.
Why Top Unite is affirmed by customers, creating a high repurchase rate
Providing Professional Consulting Services
Top Unite values communication with customers. In addition to understanding their needs and production goals, Top Unite leverages its extensive industry experience to offer solutions for various plastic industries, helping production lines achieve peak performance.
For international customers, those developing new products, or those in need of additional automated production equipment, Top Unite also assists with production testing to ensure the purchased injection molding machines perform effectively.
Timely and Professional After-Sales Service Team
When customers need to install additional injection molding peripheral equipment, Top Unite's technical personnel promptly provide on-site support. They ensure smooth cooperation and correct installation between different equipment manufacturers, testing each expected function to guarantee perfect integration of various devices. Subsequently, they transfer the previous mold trial parameters to the computer and adjust the robotic vacuum suction cup positions. Within a few hours, the newly purchased injection molding machine is integrated into the mass production line.
Exceptional Performance of Injection Molding Machines, Quickly Strengthening Your Production Line
Top Unite's injection molding machines possess the following features, enabling rapid deployment into production:
∎ Closed-Loop System: All EH-DS series machines are equipped with a closed-loop system, where each operation is monitored by pressure and position sensors. The data from these sensors is fed back to the servo motor's driver, correcting pressure output. This ensures that every parameter set by the operator is executed accurately.
∎ Rapid Response in Mechanical Actions: The quick response in switching mechanical actions helps improve product yield. For instance, the transition from injection to holding pressure is crucial; switching too late or too early can affect product quality, leading to shrinkage or flash.
∎ Precise Clamping Control: During high-speed mold opening, the mold opening position remains consistent, allowing the robotic vacuum suction cup to remove products faster and more accurately. This significantly shortens the production cycle.
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