Providing Plastic Injection Machines For Bottle Cap Manufacturers To Increase Output And Yield
Bottle cap turnkey solution of plastic injection molding
Hybrid Plastic Injection Molding Machine Helps Plastic Screw/Bottle Caps Factory Increase Capacity
Top Unite provides 180-ton hybrid plastic injection machines to optimize the plastic screw cap production line. This customer requires high-standard product quality. With the assistance of Top Unite, every single product produced by this customer maintains stable quality and precise dimensions; producing the 16 cavities 22mm screw cap takes only 7.5 seconds per cycle. These advantages have successfully made him a long-term business partner with Uni-President.
Customer background and case description
This plastic bottle cap manufacturer is located in Yangmei, Taoyuan. In the early days of the company, they mainly focused on blow molding bottles production. After years of accumulated experience, they decided to expand into plastic injection molding, simultaneously manufacturing plastic bottles for containing milk and threaded bottle caps using injection molding technology. Their main customer is Taiwan's renowned Uni-President Enterprises Corporation.
The owner often says, "These seemingly insignificant bottle caps are actually not easy to make." Despite the simple structure of bottle caps, the injection molding process involves quite complex procedures. This includes cutting the tamper-evident ring and inserting gaskets to ensure the cap's diameter matches the bottle mouth, neither too tight nor too loose. If the machine is unstable during the injection process, it will affect the cap's dimensional accuracy, potentially leading to leakage issues during transportation. Additionally, bottle caps are challenging to recycle, and regulations require that food containers cannot be made from recycled plastic, making the quality of each bottle cap a primary challenge.
Why customer purchased plastic molding machine from us?
The customer chose Top Unite injection molding machines due to their meticulous attention to the details of bottle caps. They believe that only high-performance and stable injection machines can minimize product defect rates. Top Unite servo energy-saving injection molding machines are equipped with Toshiba permanent magnet synchronous servo motors/drivers made in Japan. In addition to their outstanding performance, they save more than 60% in energy consumption and significantly improve production efficiency. Furthermore, the Top Unite team provides timely and comprehensive after-sales maintenance services, which is a key reason for the high customer satisfaction and repeat purchase rates.
Customer Feedback
Based on past usage experience and service satisfaction, Top Unite has always been the customer's preferred supplier of plastic injection molding machines. Recently, the customer plans to purchase another servo energy-saving injection molding machine to expand their new product line to meet Uni-President's new bottle cap order requirements.
Hybrid injection molding machine applied to plastic screw caps production.
Hybrid plastic injection molding machine is deeply recognized by customers.
Energy-saving plastic injection molding machine used for producing plastic bottle caps.
High-quality plastic bottle cap injection molding production line.
- Video
- Related Products
Medium and large size Hydraulic Plastic Injection Molding Machine
EH Series (180~750 TON)
Medium and large-size Hydraulic Plastic Injection Molding Machines ranging from 180ton to 750ton has the mainly hydraulic system configures an Electro-hydraulic proportional system to control the oil flow and pressure. It has responsive and high-consistency features. Via the Lvdt spool receives the feedback signal and modifying output, lets the users get a hydraulic pressure closer to the actual situation, and helps the users grasp the control of injection parameters. The power resource is from a double fixed vane pump. The main hydraulic system can provide a high-flow source via pumps' confluent, which gives an advantage to booting up the speed of the machine.The traditional-hydraulic system has two features, one is high-pressure resistance, and second is it can provide a long holding time. So the traditional injection machine is more suitable for making thick parts, transparent parts, products that require a smooth surface, or materials that need high-pressure holding. If you need more detail of product information or buying consultation, please contact us.
Medium and large size Hybrid Plastic Injection Molding Machine
EH-DS Series (180~750 TON)
The Hybrid Plastic Injection molding machine (180ton to 750ton medium and large size) equips a high-performance servo motor, which also achieves an outstanding energy-saving effect. With a rapid response and pressure output linear feature, easy to reach every requirement given by the user. It reduces the motor r.p.m when during the low flow is required and the product cooling to save the energy consumption. Comparing with the conventional hydraulic injection machine, it saves 60% energy at least.