Assisting OEM Manufacturers in Upgrading Plastic Injection Molding Equipment to Transition to High-Profit Orders
Top Unite's technical team possesses professional expertise and extensive customization experience, leading customers to create endless possibilities
Hybrid plastic injection molding machines assist customers to increase the yield and the precision of production.
A plastic injection molding OEM factory achieved significant revenue growth by upgrading to high-performance injection molding machines.
The client recognized the need to enhance production capacity and improve product precision to maintain competitiveness. To achieve this goal, they collaborated with Top Unite for comprehensive equipment planning and systematically replaced outdated machines that had been in use for many years.
With the high-performance machines in place, the factory successfully established a production line for high-precision plastic products. This upgrade enabled them to accept high-margin orders, driving industry transformation and generating exceptional revenue growth.
CUSTOMER BACKGROUND AND CASE DESCRIPTION
The client originally specialized in producing plastic stationery. However, due to equipment limitations, they could only manufacture low-margin, labor-intensive plastic products. Through an opportunity, Top Unite assisted in the repair and maintenance of other-brand injection machines at the client’s factory. Over multiple maintenance experiences, the client deeply appreciated the professionalism and dedication of the Top Unite technical team. We not only understood machine structure and operation but also provided comprehensive technical consultation on injection molding. Eventually, the client decided to purchase injection molding machines from Top Unite.
ACHIEVING OUTSTANDING REVENUE BY UPGRADING INJECTION MOLDING MACHINES
High-performance injection machines are essential for producing complex and highly precise plastic products. By upgrading their production equipment, the client transformed their manufacturing process, enabling them to produce precision components. This not only improved work efficiency but also led to impressive revenue growth. When facing technical challenges, Top Unite's technical team provided expert advice. As a result, the client chose the Top Unite servo energy-saving injection molding machines, which deliver 60-70% energy savings compared to traditional motorized machines. In addition to being energy-efficient, these machines shorten production cycles, provide precise system control, and significantly improve product yield.
CUSTOMER FEEDBACK
Since 2000, the client has gradually replaced their old equipment, upgrading from traditional hydraulic injection molding machines to servo energy-saving machines. Recently, they have also started discussing the purchase of servo energy-saving two-color machines. Today, they have been a valued partner of Top Unite for over 20 years.
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Small Size Hybrid Plastic Injection Molding Machine
EH-DS Series (50~140 TON)
Small size Hybrid Injection Plastic Machine range from 50ton to 140ton equips the servo energy saving system, which achieves an outstanding energy-saving effect. The Hydraulic system with a rapid response and pressure output linear feature, easy to reach every requirement given by the user. Our Injection Machines can provide stable pressure when a high flow rate is required during the production. It saves energy during the low pressure output and the product cooling. Comparing with the conventional hydraulic system, it saves 60% energy consumption. It has a perfect pressure curve repeatability, and still keep the advantage of conventional hydraulic system, that has the ability to keep the pressure at 140kg/cm2 at least 30 sec. with low oil flow, it gives a huge competitiveness of thick products to prevent shrink, bubblers, jetting, etc. If you need more detail of product catalog, please reach out to us.
Medium and large size Hybrid Plastic Injection Molding Machine
EH-DS Series (180~750 TON)
The Hybrid Plastic Injection molding machine (180ton to 750ton medium and large size) equips a high-performance servo motor, which also achieves an outstanding energy-saving effect. With a rapid response and pressure output linear feature, easy to reach every requirement given by the user. It reduces the motor r.p.m when during the low flow is required and the product cooling to save the energy consumption. Comparing with the conventional hydraulic injection machine, it saves 60% energy at least.