The Thin Wall Plastic Injection Molding Machine Create Benefit for South African Customers
Top Unite machinery’s professional and all-round technical support has won the trust of customers
The Thin Wall Plastic Injection Molding Machine Exports to South Africa.
Top Unite provides a 320tons hybrid plastic injection molding machine for a food container manufacturer. This injection molding machine is build up to produce 1gal thin-wall(0.7mm) peanut butter containers and successfully achieved the single cycle within 10sec that was set up by the client. Since the high-rate and high-stability of the production, the client gave us a high-praise for this cooperation and promises Top Unite is the first choice for purchasing injection molding machines in the future.
Customer Challenges and Background
This client is from the South-Africa and wants to make a thin-wall food container. This kind of container needs high injection pressure and speed to shot the plastic into the mold in an extremely short time. However, due to the unstable power supply system, their existing injection machine lowers down the max pressure and speed setting of machines. The injection is limited after adjusting, that causes the thin-wall products are facing a producing dilemma. Via the introduction by the mold maker, the client found Top Unite and told us the difficulty in the production they’re facing.
The product info is as below.
1. Gate: 2mm
2. Weight
3. Lip diameter: 176.4mm
4. Bottom diameter: 160mm
5. Height: 143mm
6. Thick of the wall: 0.7mm
THE CONSULTING SERVICE, PLANS FOR THE INJECTION MOLDING SOLUTION
Top Unite after confirmed the feature, specification, expected production, and cycle time of the container, suggests the 320tons hybrid injection mold machine to the client.
To reach the best production condition, Top Unite upgrades the servo motor the output power from 33kw to 37kw, the max hydraulic oil flow add 50L/min, from 250L/min to 300L/min. This machine with Ø65 barrel, the injection speed is reaching 172mm/sec.
In the mold trial, we arrange for our technician to adjust the machine based on the requirements of the client to make the injection machine goes perfectly. Besides, ensure the IML machine working smoothly in our injection machine and integrate the entire auxiliary equipment to deliver the machine in the shortest time to ensure the benefit of the client. For now, the production per cycle time is 9sec, coupled with IML the whole cycle time is about 12sec. We successfully met the client's requirements.
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